95-002

Response March 13, 1995

 

 

Request

December 21, 1994

 

Mr. W. Val Oveson

Utah State Tax Commission

Office Of The Commission

210 North 1950 West

Salt Lake City, UT 84134

 

Dear Mr. Oveson,

 

RE: Advisory Opinion For Sales Tax Manufacturing Exemption

 

XXXXX intends to construct a new XXXXX Plant in Salt Lake City. The proposed site is on a 13.25 acre tract in the XXXXX business park. The new facility will produce boxes and sheet goods for further conversion at other facilities.

 

We presently operate a small XXXXX plant in XXXXX that produces about 80 million square feet of XXXXX per year from sheet stock supplied from our XXXXX, Idaho plant. The present plant employs a total of 42 people. The new facility will produce in excess of one billion square feet of XXXXX and sheet stock from linerboard and corrugating medium (roll paper.) Total plant employment will increase to 130, with potential employment growth in the future.

 

Estimated cost for machinery and equipment for the new plant is approximately $$$$$ million. This excludes the value of major equipment, which be will relocated from North Salt Lake to the new location.

 

The plant meets all definitions of a "new or expanding operations" and does not involve "normal operating replacements". We request that an advisory opinion on the question of qualification for the Utah sales tax manufacturing exemption be issued.

 

A brief Description of Facilities and the process equipment is attached.

 

If you have any questions or need additional information, please contact me.

 

Thank you for your prompt attention to this matter.

 

Sincerely,

 

XXXXX

 

 

MEMORANDUM

 

TO: XXXXX, Director

 

FROM: XXXXX, Secretary

 

DATE: January 5, 1995

 

SUBJECT:Request for Advisory Opinion - No. 95-002DJ

 

Attached is a request for an advisory opinion from XXXXX of XXXXX. Will you please review the request of XXXXX for an advisory opinion regarding sales tax manufacturing exemption.

 

Please prepare the response for signature by the Commission as per the guidelines established by them.

 

Thank you.

 

 

March 13, 1995

 

XXXXX

 

Re: Advisory Opinion - - Applicability of Sales Tax Exemption for New or Expanding Manufacturing Facilities

 

Dear XXXXX:

 

You requested an advisory opinion as to whether your intended new corrugated container plant to be located in Salt Lake City will qualify for the Utah sales tax manufacturing exemption.

 

Our research indicates as follows:

 

1. Certain purchases or leases do not qualify for the exemption. This opinion is not intended to give approval to any items which meet any of the disqualifying indicia. Examples of items disqualified are as follows:

 

a. Any item which becomes a part of the real property,

 

b. Any item with less than a three-year useful or accounting life,

 

c. Any item used substantially for research and development,

 

d. Any item used substantially for receiving, warehousing or shipping, except for automated material handling and storage machinery which is part of the integrated continuous production cycle, or

 

e. Equipment for maintenance.

 

2. Consequently, based solely on the somewhat limited descriptions included in your opinion request, the items of equipment listed as "PROCESS EQUIPMENT" appear to qualify for exemption from sales and use tax with the following exceptions:

 

a. The $$$$$ allowance for rebuild of the XXXXX will qualify only if determined to be the equivalent of the purchase of a near XXXXX as opposed to a repair.

 

b. Mobile equipment will be disqualified if used substantially in warehousing or shipping operations as opposed to use during the manufacturing processes.

 

c. Any other equipment or machinery which is disqualified from the exemption under the criteria listed above but, because of inadequate description or misunderstanding, has not been recognized as such in this opinion .

 

3. With regard to items categorized as "AUXILIARY SYSTEMS", we would expect that some portions of described systems would involve real property and that those portions would consequently, be disqualified from the exemption. If the boiler functions for heating of the building as well as to provide steam for equipment and machinery functions, it will be disqualified. If the propane storage tank will be used substantially for building heat or to fuel mobile equipment not qualifying for the exemption, the tank itself will not qualify for the exemption.

 

4. Items described under the heading of "UTILITIES" will generally not qualify for exemption because of the real property disqualification.

 

This opinion is based upon the facts presented in your letter. Obviously, if there are deviations from these facts, this opinion may be negated.

 

If you do not agree with this determination, you may appeal to the Tax Commission for a formal hearing. The results of that hearing would constitute a declaratory judgement and be appealable to the Utah State Supreme Court. A Notice of Appeal Rights and a copy of the Utah Taxpayer Bill of Rights are attached.

 

For The Commission,

 

Alice Shearer

Commissioner

 

 

MEMORANDUM

 

TO: ALICE SHEARER, Commissioner

 

FROM: XXXXX, Executive Director

 

DATE: March 10, 1995

 

RE: Advisory Opinion for XXXXX -- XXXXX -- Paper Engineering -- Applicability of Sales Tax Exemption for new or Expanding Manufacturing Facilities

 

Auditing Division has prepared an advisory opinion for XXXXX of XXXXX. I have reviewed this opinion and am forwarding it to you for your review and signature.

 

Thank you!

 

 

DESCRIPTION OF FACILITIES

GENERAL

 

A new full line corrugated container facility is to be constructed at the XXXXX, Salt Lake City, Utah. A 13 acre site was purchased in XXXXX, cleared and prepared for construction.

 

The proposed facility would consist of a 202,000 SQ FT manufacturing facility and an attached 10,000 SQ FT office facility. Construction of the manufacturing plant will be steel frame with metal insulated panel. The roof will be insulated built up construction over metal deck. Interior walls will be either masonry or gypsum wall as required. Construction will be single story with the exception of a portion of the interior "Core Area" which is required for storage and electrical equipment. Sprinkler protection will be provided for the entire facility.

 

The manufacturing area will include a roll stock storage area of approximately 67,000 square feet. In addition to roll storage, this area will be utilized for sheet stock finishing and shipping and for the loading area for the corrugator rollstands. Due to code restrictions the roll storage area will be separated from the remainder of the manufacturing area by a rated fire wall with fire doors for all wall penetrations.

 

Five rail car load spots and two truck docks will be included in the roll warehouse. In addition a ramp entry will be included. A new rail spur off the XXXXX will be installed.

 

The remainder of the manufacturing area will be divided between the corrugator and sheet finishing operations. These areas will be separated by the core building which houses the shops, offices, stores, utilities, starch room, and corrugator control room.

 

Process equipment in these areas is described in detail below. The finishing area will include space for finished goods storage and shipping. Eight truck docks are included with dock seals, doors and dockboards.

 

PROCESS EQUIPMENT

 

Corrugator

 

A new 98" corrugator is to be installed complete. The machine will initially be rated (when running 200 # Test Liner) at a maximum speed of 850 FPM, and at a future speed of 1000 FPM with the addition of double pre-heaters on the single facers. Maximum sheet length will be 220". Automatic controls will allow rapid grade changes with minimum lost production and paper stock.

 

The corrugator will consist of:

B-Flute Fingerless Single Facer

C-Flute Fingerless Single Facer

E-Flute Cartridge For Above

Five (5) Double position Shaftless Mill Roll Stands

Five (5) Splicers

Overhead Conveyor System

Two (2) Single 42" Preheater

One (1) Triple 42" Preheater

Double Glue Machine

Double Facer w/48' Heating and 30' Traction Sections

Steam Circulation and Drainage System

Rotary Shear and Diverter Assembly

Fixed Web Table

Automatic Slitter-Scorer

Web Director Table

Double Direct Drive Cut-Off

Automatic Order Change Control System

Double Downstacker

 

The corrugator will include a DC electric drive. Main machine controls will be housed in a climate controlled control room of approximately 430 square foot in size. Noise enclosures for the single facers are not included as part of the project.

 

Corrugator Conveyor System

 

Discharge conveyors from the corrugator will consist of double 72" Wide and 84" Wide live roll conveyors approximately 58' long. These conveyors will transport sheet stacks from the downstacker to an automated transfer cart. The transfer cart will convey stacks to the appropriate staging conveyor for the carton plant or to the sheet line strapping/shipping system. The strapping/shipping system consists of a double 84" X 85' transfer conveyor, a 84" X 94' finishing conveyor, a stack centering device, a two head unitizer (Strapper) and a double 84" X 29' shipping conveyor with a gravity decline section. No automatic provision for insertion of pallets is to be included. If required pallets will be inserted manually.

 

Main Line Infeed Conveyor System

 

The main line conveyor system begins at the discharge of the Corrugator Conveyor Transfer Cart. The cart will discharge to one of thirteen 60" X 68" Staging Conveyors. Based on a 56" stack height, the staging conveyors will have a rated storage capacity of approximately 1.75 MMSF. Adequate space will be reserved to add additional staging conveyors as production demands increase. Transfer cart tracks and controls will be included for this future requirement. The staging conveyors will discharge to a second transfer car, the finishing department transfer car. This car will transfer each stack from the staging conveyors to the infeed conveyor for the appropriate finishing line.

 

Finishing Lines

 

Initially space for eight in-line finishing lines will be provided. These spaces will be dedicated as follows:

 

38" Flexo/Folder/Gluer

 

The first line begins with a infeed conveyor which receives stacks from the finishing room transfer car and transfers them to a new prefeeder. The new prefeeder will feed sheets in the required manner into the lead edge feeder of a new 38" X 97" (Approximate) Flexo/Folder/Gluer. The 38" Flexo will include the feed section, three (3) print sections with two-roll flexo ink systems, creaser-slotter section, in line creaser/die cutter station, folder section with vacuum belt transfer, and counterejector section. The Flexo unit will include automatic controls to allow rapid set-ups, power wash automatic washup systems for each print section, and provision for the future installation of a fourth print section. The counter-ejector will discharge to a dedicated overhead discharge conveyor ("36") which will transport bundles to the Remote Carton Stacker after being bundled in a combination bundle conditioner/tyer.

 

50" Flexo/Folder/Gluer

 

The second line begins with a infeed conveyor which receives stacks from the finishing room transfer car and transfers them to a new prefeeder. The new prefeeder will feed sheets in the required manner into the lead edge feeder of a new 50" X 97" (Approximate) Flexo/Folder/Gluer. The 50" Flexo will include the feed section, four (4) print sections with two-roll flexo ink systems, creaser-slotter section, in line creaser/die cutter station, folder section with vacuum belt transfer, and counterejector section. The Flexo unit will include automatic controls to allow rapid set-ups, power wash automatic washup systems for each print section, and provision for the future installation of a fourth print section. The counter-ejector will discharge to a dedicated overhead discharge conveyor ("36") which will transport bundles to the Remote Carton Stacker after being bundled in a combination bundle conditioner/tyer.

 

50" Flexo/Folder/Gluer (Future)

 

The third line will be reserved for an additional 50" Flexo to be installed when production requirements justify.

 


 

66" Rotary Die Cutter

 

The fourth line will consist of a new infeed conveyor (with turntable) feeding an existing 66" X 113" Koppers rotary die cutter which is to be relocated from the Burley plant. The existing manual feed system is to be maintained as well as the existing Martin Stacker. The stacker will feed onto a discharge conveyor which will convey stacks to the finishing shipping conveyor line. An allowance of $$$$$ is included to rebuild the die cutter to a "near new" condition.

 

64" X 165" Universal Rotary Slotter

 

The fifth line will consist of new infeed and discharge conveyors and the existing SLC 64" X 165" Universal rotary slotter together with the existing infeed tilt table and Martin Stacker. Feeding and discharge will continue to be manual. No major renovation of existing equipment is anticipated.

 

50" X 103" 2-Color Press

 

The sixth line will consist of the existing SLC 50' X 103" 2 color press relocated to the new facility. A new infeed conveyor from the finishing room transfer car and lift table will be installed are to be installed. Anew discharge conveyor will transfer stacks from the relocated stacker to the main line finishing conveyor. Feed and discharge to the press will continue to be manual.

 

34" Bobst Die Cutter

 

New infeed and discharge conveyors will be installed with the existing relocated SLC 34" Bobst die cutter in the seventh position. Feed and discharge from the die cutter will continue to be manual.

 

Straight Line Folder Gluer

 

The last position will be utilized by a used straight line folder gluer. A unit approximately equivalent to a Post Model MX-3080 is anticipated. For purposes of the estimate, 2/3 of the estimated new equipment cost is included. Separately, the cost for required conveyors has been included. It has been assumed that any stacking equipment would be included with the used folder/gluer. A survey of used equipment currently available indicates the above assumptions are reasonable.

 

Main Line Finishing/Shipping Conveyor System

 

The main line finishing/shipping conveyor system begins at the discharge of the relocated Burley 66" die cutter. Major components include a nominal 72" X 272' mainline/strapping conveyor, a nominal 72" X 117' return conveyor, four nominal 60" X 40' shipping conveyors, and a nominal 60' X 40' stretch film/shipping conveyor. The mainline conveyor includes a stack centering device and one three-head unitizer (strapper). The conveyor will be designed with a removable section for installation of a second unitizer when required by increased production rates. The stretch wrap machine will be fully automatic. No provision for automatic insertion of pallets is included. Insertion will be manual utilizing lift trucks if required.

 

Remote Carton Stacking

 

The elevated conveyors from the 38" & 50" Flexos will transfer bundled blanks to an automatic load former located remote from the Flexos. Here a single operator will perform all stacking operations for both machines. Stacks will be discharged on a new conveyor to the mainline conveyor.

 

Miscellaneous Relocated Equipment

 

Provision for relocation of several pieces of "stand alone" equipment has been provided. It is anticipated the existing Stitcher, taper and curtain coater will be relocated. Market demands at the time of relocation may dictate that additional units also be relocated.

 

Trials to determine if the existing curtain coater emits excess quantities of XXXXX's are in progress. The unit will be relocated only if no extraordinary measures are required for installation.

 

Waste Handling System

 

Pneumatic waste handling systems will be included wherever significant waste is generated. Six separate collection systems will be included so that individual fans can be shutdown if not required. All systems will discharge to a central cyclone which is sized for the ultimate future plant capacity. Five systems will service the finishing area, one the corrugator and one the shredder system. The cyclone and associated equipment will be located on the west side of the manufacturing area and between the corrugator and finishing areas to minimize conveying distances.

 

Air discharge from the cyclone will be filtered in a cloth bag type system and returned into the manufacturing area. Filter cleaning will be controlled by an automatic timer.

 

Waste from the cyclone will discharge into an automatic waste baler. The waste baler system will include scales and conveyors so minimal operator attention will be required. The baler will produce 30" X 36" bales and be powered by a 25 HP hydraulic unit.

 


 

Miscellaneous scrap will be processed in a 92" wide shredder powered by a 75 HP drive. Scrap will be blown directly to the cyclone.

 

Starch System

 

A complete fully automatic starch cooking and supply system will be installed. The system will be very similar to systems recently installed at several of our other corrugator plants. The system will prepare small batches of starch and store them in a three compartment tank. Starch will be circulated in a closed loop from the tank to the corrugator and back. Rapid clean out and change of formulation will be possible with this arrangement.

 

Starch will be received by rail and pneumatically unloaded into a 5500 cubic foot silo with a PD unloading system. A separate pneumatic system will convey starch to the starch cooking system.

 

Caustic for the system will be received by truck and stored in a contained nominal 2000 gallon fiber glass tank located in the starch room.

 

Die Equipment

 

An automatic rotary die washer for cleaning dies will be provided. Also included is a "OPTI-CHECK" unit for setting printing plates. Initial plant operation will include manual handling of dies utilizing carts and fork lifts. Space will be left for the future installation of an automated system including a die elevator to/from the mezzanine. Storage racks for storage of rotary dies and flexo plates will be included with the building. Existing racks for storage of plate dies will be relocated from the current plant.

 

Mobile Equipment

 

The AFE provides for the addition of one 5000# capacity lift truck and two (2) 15,000# clamp trucks.

 

AUXILIARY SYSTEMS

 

Boiler

 

A single 10,000 PPH natural gas fired boiler is to be installed. Boiler design will be fire tube. The boiler will be supplied with low NOX burners as required by the local agencies. Auxiliary back-up fuel for the burner will be propane gas. An on site 6000 gallon storage propane tank will provide approximately XXXXX hours back-up. The tank will also be utilized for mobile equipment fueling. The boiler room complex will be sized for the future addition of a second boiler to provide backup and peaking capability.

Boiler feedwater will be softened and treated by a semiautomatic system. Steam condensate is to be collected, and returned to the system through a combination deaeration-storage tank system.

 

Hot Water System

 

Hot water will be generated using a small steam to water tube and shell heat exchanger and stored in an accumulation tank. Hot water will be circulated continuously by a small pump throughout the process area on a closed lop system.

 

Compressed Air System

 

Two oil-less 750 SCFM screw compressors, equipped with air intake silencers and refrigerated air dryers will be installed within a masonry room within the complex. Compressed air discharge from the dryers will be piped to a 660 gallon receiver and then to all process area using a looped pipe system. Normal operation will be with one compressor operating and automatic start-up of the second compressor when needed.

 

UTILITIES

 

Water

 

Water is available from the local utility. It will be supplied based upon a metered usage.

 

Sewerage

 

Effluent from the process areas (corrugator & finishing) will be maintained separately to a point outside the building perimeter then combined before discharging into the local utilities trunk. This will allow for future installation of waste pretreatment if it becomes economical or is required by regulations. Effluent fees will be based on water usage with surcharges for TSS and COD discharges above specified levels. Anticipated levels will not now justify pretreatment.

 

Sanitary wastes will discharge separately to the utilities trunk.

 

Electricity

 

Primary power is available from the utilities underground service presently installed in the industrial park. Under floor concrete encased conduits will deliver cables to a new transformer room located in the core building. Two silicone filled transformers will be installed to supply all power for the facility.

 

Natural --Gas

 

Natural gas is currently available at the site's property line.